Simba GaoMECHANICAL / MECHATRONICS
MECHANICAL & MECHATRONICS ENGINEER

Simba Gao

Designing and building
mechatronic systems.

Precision systems · Robotic manipulators · Motion control

I combine mechanical design, sensing, and control to develop precision hardware, robotic mechanisms, and automated equipment.

Simba Gao

EDUCATION

Carnegie Mellon University

M.S. Mechanical Engineering - Advanced Study in Robotic and Control Systems

Expected December 2026

University of Michigan–Ann Arbor

B.S.E. Mechanical Engineering
Electrical Engineering minor

May 2025 · Magna Cum Laude
01 / EXPERIENCE

Professional Experience

Full experience & research
MAY–AUG 2026

Aerotech

Mechatronic Engineering Intern

Electromagnetic modeling · Control-loop optimization

SEP 2025–APR 2026

Origami Robotics

Robotics Intern

Robotic manipulators · Autonomous mobile base

JAN 2026–PRESENT

CMU HackerFab

Teaching Assistant

ALD equipment · Process automation

JAN–DEC 2024

ASML × UMich MDP

Mechanical Design Intern

Dynamic modeling · Motion control

MAY–AUG 2024

Robotics Startup

Product Development Intern

Medical robotic packaging · Prototype development

02 / SELECTED PROJECTS

Mechatronics: Precision Systems, Robotics, Control

View all projects
Actuator geometry and current-density results from electromagnetic finite-element analysis.01

Eddy-current Modeling and Analysis

Predicting and mitigating eddy-current effects in precision actuators.

My contributionAnalytical and FEA models, geometry studies, and mitigation tools.

  • Electromagnetic FEA
  • Actuator modeling
  • Controls
Custom HackerFab atomic layer deposition tool and process-control interface.03

HackerFab Atomic Layer Deposition System

Integrating heat, vacuum, gas delivery, and automated process control.

My contributionThermal regulation, cycle automation, troubleshooting, and film characterization.

  • Vacuum systems
  • ALD
  • Process automation
CAD of the compact six-axis precision hexapod.04

Precision Hexapod Design & Optimization

Connecting a compact six-axis mechanism to a configurable geometry optimizer.

My contributionMechanical architecture, kinematics, structural analysis, and virtual calibration.

  • Kinematics
  • Structural FEA
  • Calibration
Manufactured diaphragm flexure with its capacitive measurement setup.05

Diaphragm Flexure Fabrication and Testing

Turning a research flexure into an aligned, instrumented test assembly.

My contributionCAD refinement, fabrication planning, assembly, and stiffness testing.

  • Flexure design
  • Fabrication
  • Metrology
Complete labeled ASML test rig showing the displacement sensor, motion stage, and crank-slider.06

ASML DUV Stage Rolling Loop Test Rig

Characterizing rolling-loop behavior during rapid stage motion.

My contributionCrank-slider fixture design, construction, and integrated testing.

  • Mechanism design
  • Dynamic testing
  • DAQ
03 / ENGINEERING APPROACH

Mechanics, sensing,
and control.

I design hardware, model its behavior, and test it against measurements.

About me
CONTACT

Let’s talk hardware.